Unlocking the Secrets of Electric Bike Motors, Batteries, Controllers and Displays

This article explains the workings and structures of the components that power electric bikes, including the motor, battery, controller, and display. It explains how the motor, battery, controller, and display all work together to provide power and information to the bike. It also provides an overview of the differences between throttle and pedal-assist systems, detailing how each works and how they can be used in combination. Finally, it provides an in-depth look at all of the components, describing their working principles and structures. By understanding the components that power electric bikes, riders can better appreciate the technology behind their ride.

 

The structure and working principle of geared hub motor of electric bikes

 

A geared hub motor is an electric motor that is directly integrated into the hub of the rear wheel of an electric bike. This type of electric motor is designed to provide propulsion for the bike when the rider pedals and also when the rider wants to use electric power. The hub motor consists of a motor, a gear system, and a mechanism that transmits the power from the motor to the rear wheel. The motor is typically positioned in the center of the hub, and the gear system is located on the outside. The gear system allows the motor to spin at a higher speed than the rear wheel, which increases the torque and power of the motor. The mechanism that transmits the power from the motor to the rear wheel typically consists of a belt drive, chain drive, or shaft drive. The belt drive is the simplest and cheapest option, but it is also the least efficient, due to friction losses. The chain drive is more efficient and durable, but it is also more expensive. The shaft drive is the most efficient option, but it also requires more maintenance. Once the power is transmitted from the motor to the rear wheel, the rider can use the electric power to propel the bike. Typically, the rider can adjust the amount of power provided by the motor using a throttle or pedal-assist system. The throttle allows the rider to control the speed of the bike, while the pedal-assist system uses sensors to detect the amount of force being applied to the pedals and adjust the motor’s power accordingly.

 

The working principle and structure of lithium batteries on electric bikes

 

Lithium-ion batteries are the most widely used type of battery for electric bikes. They are lightweight, powerful, and have a long lifespan. The working principle of a lithium-ion battery is based on the movement of lithium ions between two electrodes (anode and cathode). When the battery is charging, the lithium ions move from the anode to the cathode, storing energy in the battery. When the battery is discharging, the lithium ions move from the cathode to the anode, releasing energy. The structure of a lithium-ion battery consists of two electrodes (anode and cathode) separated by a separator. The anode is typically made of graphite, while the cathode is usually made of a lithium-containing compound. The separator prevents the two electrodes from coming into contact, allowing only the lithium ions to pass through. The battery also contains an electrolyte, a chemical solution that allows the lithium ions to move between the electrodes. The electrolyte also helps to keep the battery temperature stable. Finally, the battery is sealed in a protective casing, which helps to prevent the electrolyte from leaking out of the battery.

 

The working principle and structure of controllers on electric bikes

 

A controller is a device that is used to regulate the power output of an electric bike. It consists of a power switch, a speed setting, and a motor control unit. The power switch is used to turn the motor on and off. When the switch is in the ‘on’ position, the motor will start to spin and provide power to the bike. The speed setting allows the rider to adjust the speed at which the motor spins. This is typically done using a knob or a button, and the speed setting can usually be adjusted from 0 to 100%. The motor control unit is the most important part of the controller. It contains a microprocessor that regulates the power output of the motor, ensuring that the motor does not exceed the amount of power that is safe for the battery and that the rider does not exceed their desired speed. The controller also includes a number of safety features, such as a low-voltage cut off, which prevents the battery from being damaged due to over-discharging.

 

The working principle and structure of display on electric bikes

 

A display is a device that is used to display information about the electric bike to the rider. It typically consists of a LCD screen, which is used to display the battery level, speed, and other information. The display screen is usually mounted on the handlebars of the bike, allowing the rider to view the information while riding. The display is connected to the controller, which sends information to the display about the power output of the motor and other data. The display then uses this information to show the rider the level of battery charge, speed, and other information. The display also includes a number of buttons and controls, which allow the rider to adjust the speed, power output, and other settings. Some displays also include a USB port, which allows the rider to connect the display to a computer and access additional features.

 

How do the motor, battery, controller and display work with each other on electric bikes?

The motor, battery, controller, and display all work together to provide power and information to the electric bike. The motor is responsible for providing power to the bike, while the battery stores the energy used by the motor. The controller regulates the amount of power that is sent from the battery to the motor, and the display shows the rider information about the bike, such as the battery level, speed, and other settings. The battery sends power to the controller, which then sends the power to the motor. The controller regulates the power output of the motor, ensuring that the rider does not exceed their desired speed and that the battery is not damaged due to over-discharging. The display then shows the rider information about the power output of the motor, the battery level, and other settings.

 

In addition

Throttle vs Pedal Assist

How does throttle work on electric bikes?

A throttle is a device that is used to control the power output of an electric bike. It is typically mounted on the handlebars, and it allows the rider to adjust the power output of the motor. When the rider twists the throttle, it sends a signal to the controller, which then sends power to the motor. The controller regulates the power output of the motor, ensuring that the rider does not exceed their desired speed and that the battery is not damaged due to over-discharging. The throttle can also be used in conjunction with a pedal-assist system, which uses sensors to detect the amount of force being applied to the pedals and adjust the motor’s power accordingly. This allows the rider to control the speed of the bike by pedaling, while still having the option to use the throttle for an extra boost of power when needed.

 

How does pedal assist work on electric bikes?

A pedal-assist system is a device that is used to provide additional power to an electric bike. It consists of sensors that detect the amount of force being applied to the pedals and a controller that adjusts the power output of the motor accordingly. When the rider starts pedaling, the sensors detect the amount of force being applied and send a signal to the controller. The controller then sends power to the motor, providing additional power to the bike. The amount of power provided is proportional to the amount of force being applied to the pedals, so the harder the rider pedals, the more power is provided. The pedal-assist system can also be used in conjunction with a throttle, allowing the rider to control the speed of the bike by pedaling, while still having the option to use the throttle for an extra boost of power when needed.

 

This article explains the components that power electric bikes, and how they all work together to provide power and information to the rider. It explains the working principles and structures of the motor, battery, controller, and display. It also provides an overview of the differences between throttle and pedal-assist systems, detailing how each works and how they can be used in combination. By understanding the components that power electric bikes, riders can better appreciate the technology behind their ride.

 

P.S. We are a professional electric bike factory, should you have any business inquiries, welcome contact us.

henry
Marketing and Sales Manager at Jieli Electric | Website | + posts

Sales Manager at Jieli Electric Bikes.
Near 10 years experience in electric bike industry, researching/marketing/promoting e-bike is my daily life.

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